Why & How to Break In a New Wood Pellet Machine
Breaking in a new wood pellet machine is a critical yet often overlooked step. Skipping this process can lead to material blockages, clogged mold holes, and failed pellet discharge. Here’s a step-by-step guide to ensure optimal machine performance from day one.
Step 1: Initial Grinding with Abrasive Material
- Mix 30% abrasive material (emery or sieved yellow sand) with your sawdust feedstock.
- Gradually increase the sand ratio while feeding the mixture into the machine.
- Monitor the main motor’s current and pellet quality. If abnormalities occur, stop immediately to inspect and resolve issues.
Step 2: Assess Readiness
After ~20 minutes of grinding:
- The motor current should stabilize at lower, consistent levels.
- Check pellets from the mold: If 90%+ are uniform in size, the machine is ready for oil treatment.
Step 3: Oil Lubrication Process
- Blend pellets with 10% industrial oil (e.g., standard engine oil).
- Knead thoroughly to ensure even distribution.
- Feed the oil-treated pellets into the machine, repeating the process 5-6 times.
Step 4: Transition to Normal Production
Once the machine runs smoothly, switch to regular wood feedstock. This ensures seamless pellet formation and minimizes future downtime.
Pro Tips:
- Always start with low material input, gradually increasing volume.
- Avoid overloading the motor to prevent premature wear.
Why Proper Breaking-In Matters
A well-calibrated machine delivers higher efficiency, longer lifespan, and consistent pellet quality. For expert guidance on wood pellet equipment, consult BISON (YULONG)—your trusted partner in durable, high-performance machinery.
Ensure your pellet machine’s longevity—follow these steps or contact us for personalized support!
